2014年7月16日星期三

One Time Rice Bran Extraction and Oil Refining Process

Low oil content of rice bran as a special fuel, it is suitable for extraction of crude bran oil. Rice bran extraction undergoes a pretreatment and rice bran extract two stages. Rice bran pretreatment contains three kinds of steamed fried, granulation and expansion. Both dry and wet expansions are selectable for users to make further process of rice bran oil solvent extraction.
rice bran oil refining machine
Rice bran oil extraction process has a bit different extraction method from other bulk oils, which pays more attention to rice bran raw material extraction, wet meal desolventizing. Crude rice bran oil after solvent extraction has got high acid value, the use of physical refining process has obvious advantages in increasing the rate of oil refining and economic aspects. Physical rice bran oil refining comprises degumming, bleaching, deacidification, dewaxing, degreasing, the key step is a distillation deacidification. Degumming and bleaching vital to its pretreatment step. Rice bran oil physical refining process applications in the actual production level of product quality according to the requirements of raw wool bran oil and refined rice bran oil situation, combined with a comprehensive chemical refining process or production of refined oil products of various grades of regulation, made the best use of benefits.
rice bran oil extraction


Rice bran is a by-product of rice processing, has a high utility value. Crude rice bran oil is available with the help of solvent extraction process. Edible rice bran oil after rice bran oil refining process can make fully removal of all kinds of impurities. Rice bran has quite low oil content of 14% to 24%, it is very suitable for crude oil extraction with the addition of solvent. Since rice bran contains lipase, usually the acid value of crude rice bran oil is among 10 ~ 30mgKOH/g. However, the acid value of extracted rice bran oil from moldy rice bran or rancidity rice bran can reach as high as 40 ~ 100mgKOH/g. In order to make full control of high acid of rice bran oil, physical oil refining process is highly recommend in order to get high quality rice bran oil.
During one time rice bran oil extraction, rice bran should be processed through steam flaking, granulation and expansion. According to the special nature of the material rice bran, rice bran  oil process plant needs to be adjusted according to wet meal desolventizing technology and equipment.
Since crude rice bran oil is a high acid crude oil, traditional chemical oil refining method has comparatively weak points of improving fine rice bran oil refining rate and economic aspects. However, physical oil refining machine process can make perfect treatment of the problem of high acid value. Physical rice bran oil refining process has superior highlight in processing high acid value crude rice bran oil.
With the gradually mature rice bran oil processing technology and wide spread planting of rice, rice bran oil as a healthy oil is more and more accepted by consumers. One time rice bran solvent extraction and rice bran oil refining technology can also get wide prospect all over the world.

2014年7月10日星期四

Physical Oil Refinery of Extracted Peanut Oil

There are both physical and chemical oil refining technology, which are applicable for crude oil from pre-pressed peanut cakes. Commonly, chemical oil refinery process can get first grade peanut oil, which is also called peanut salad oil. This chemical peanut oil refinery process has a lot of advantages, but also exists some disadvantages such as auxiliary material consumption, part of neutral oil inevitable phenomenon such as saponfication. It also produces large amount of the water waste and finally cause environmental pollution.
peanut oil press
peanut oil press section
Physical oil refining process is a bit different from chemical peanut oil refining. This kind of peanut oil refining technology has advanced features of simple process flow. During peanut oil refine process, there is no neutral oil by saponification and emulsifying phenomenon, thus refining yield high, high quality of refined oil, at the same time there is no waste water pollution problems.
In view of the advantages of physical peanut oil refining process, the company in the original chemical refining leaching peanut oil, based on experiment of leaching peanut oil physical refining. Results of refined oil products are in accord with GB1534-2003 standard for first grade oil leaching of peanuts.
Acid refining and degumming: physical peanut oil refining requires degumming must be thoroughly, because the remaining oil in the phospholipids in the high temperature can decompose, affect the color of the oil, and will cause a peculiar smell. During the process of acid refining degumming in peanut oil refining, users should be cautious with these details below: maintain the stability for phosphoric acid, phosphate in general traffic on small-scale changes on the enzymatic degumming process impact is not big, but the amount of phosphate may not, shall not be less than 1 ‰. Add water is moderate in multi-effect mixer of hot water and hot water before the centrifugal mixer is associated, in 7 ﹪ - 8 total ﹪ (oil). Adding more water, less water added behind the corresponding, and vice versa.
Decolorization: physical refining bleaching clay content is chemical refining clay content, general according to the requirement of oil quality and product added proportion, the range between 1 ﹪ - 2.5 ﹪ (oil). Decolonization condition such as temperature, bleaching time and vacuum degree are the same.
Refining process of acid, free fatty acid and low molecular weight substances under the condition of high temperature and high vacuum and direct steam distilled out.
Adopting physical peanut oil press process, made the peanut oil level indicators all meet the national standards, at the same time to avoid the loss of neutral oil and raw materials consumption, reduce the production costs for the enterprise. Reduced emissions of pollutants such as wastewater and protect the environment.